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In today’s digital age, customers are asking for more from their
vendors, and looking for one stop solutions to their needs. This fact is
becoming more and more evident in the Awards & Engraving industry, with
customers looking for ink printed promotional products from their
Award/Engraving vendors. Enter the Direct to Garment printer (DTG), which while
engineered to decorate apparel, has become a proven tool for printing
non-textiles.
Having grown through the challenges of infancy, DTGs have proven
to be a valuable addition to an Award/Engraving shop. With the ability to print
on not only garments, but a wide variety of non-textiles, this process has
become an invaluable tool for many businesses to expand there product base
amongst their existing customers.
The process for printing on non-textile goods requires a
pre-treatment to be applied to the product prior to printing, allowing the ink
to properly adhere to the substrate. The second step is the actual printing,
which from an ink cost is significantly less than the sublimation process. The
final step is to cure the ink, which can be accommodated through application of
an aerosol post-treatment (which also provides a protective finish), heat, or
open air drying, depending on the product being printed.
The process has proven to be effective on canvas, plastic, wood,
glass, ceramic tile, brick, cement, fiberglass and metal. With this
versatility, the products that can be customized are too numerous to count. “I
have customers send me a different product every week to sample out” says Heath
Schumacher, a Product Specialist/Trainer, “and there have been only a couple
items that I have been sent for which this process may not be the best
solution”. Given the nature of a print head, the best results are seen on flat
objects that can be printed as close to the print head as possible. Round items
are tougher, but Heath has found success in printing on golf balls (print area
of a nickel) and base balls (print area of a half dollar). Most recently, Heath
has found ease in printing on the metal product used by Award Shops in the
production of plaques, drastically reducing the print cost, and adding the
ability for full color photo quality artwork to be introduced to the
product.
Overall, the DTG process originally engineered to embellish
garments has proven to be a useful tool in the production on custom non-textile
goods. The versatility, reduction in ink costs and relative ease of the process
allows Awards and Engraving shops to provide a value added service and new
product lines to their existing customer base.
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